SMART PRESS CLOSED-CAGE PNEUMATIC PRESSES

SPC 4000 - 12000

Smart Press, The high-quality pneumatic press, tailored to the needs of winegrowers in Champagne

Since 1989, PELLENC PERA ŒNOPROCESS has been located in the heart of the Champagne region. Being so nearby means that the team is on hand to promptly provide just what is needed in terms of technical assistance and sales support. The experts at our facility in Plivot design and set up pressing installations as well as quality-certified programming consoles. The technicians carry out the annual maintenance operations. During the harvest season, PERA after-sales service technicians are on call 24/7 to provide assistance.

PERA-PELLENC presses function in a way that strictly complies with the techniques and regulations for the production of champagne. Each model meets the requirements of the CIVC and complies with Decree No. 2010-1441 of 22 November 2010.

The range is available in Champagne in open cage versions from 2,000 to 8,000 kg and closed cage versions from 4,000 to 12,000 kg.

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A press adapted to the needs of winemakers in the Champagne region

Straightforward to use

An optimised design

Optimised washing

High-quality juices

A press adapted to the needs of winemakers in the Champagne region

• The juice is clear, not cloudy, thanks to self-filtration through the pomace
• Programming for the production of champagne
• A quality-certified wine press

Straightforward to use

• New Touch Press colour touchscreen console - ergonomic and intuitive
• Smart cycle and end-of-press management as standard on the Easy Press 2
• The new Fast Press grids make washing the machine quick and easy
• Easier to use
• Less handling by the operator
• Pomace is emptied completely and quickly

An optimised design

• Complete drainage cap for thorough cleaning of the press
• Hardy, reliable design
• Qualified on-site maintenance and after-sales service

Optimised washing

The automatic washing system integrated into the presses allows:
• Reduced water consumption
• Shorter washing time at the end of the day

High-quality juices

• Intelligent management of cycles and end of pressing (Optimal and Evolution options)
• Juice is clear, not cloudy, due to self-filtration through the pomace and the pierced tank with vertical slots
• Sulfite doser protection system (option)

SPC 4000-12000

Feed-in

Design

Programming

Optional

Door feeding by gravity

By gravity or conveyor: door feeding, 1 or 2 doors

An optimised design for maximum performance

PELLENC PERA ŒNOPROCESS R&D engineers have come up with simple, efficient systems that improve Smart Press pressing efficiency. There are significant improvements: better filling capacity, improved drainage, optimised pressing time, and they are easy to use.

Touch Press Touch Press programming for the production of champagne

The various parameters are displayed simultaneously, so the operator can see the progress of the pressing process in real time. You can intervene at any time to make changes or disseminate information.

• Traceability of the pomace, possibility of saving programs
• Assistance with maintenance and diagnostics

Normal mode: the automatic cycle takes place in successive steps at intervals of 200 mbar. Pressure maintenance is programmed by time delays.

Regulation by the juices mode: the automatic pressing cycle is set according to the juice flow. The pressure sensor on the air side calculates the pressure increase at each stage to compensate for the juice flow.

Optimal option: the quality-certified smart program in the PELLENC PERA ŒNOPROCESS range. An electromagnetic flow meter measures the volume of juice that has already flowed out and the current flow rate. The PLC takes into account the characteristics of champagne pressing (1st juice, vatful, size) and the user’s requests: it adapts the pressure, the duration of the stages, and reduces the number of rotations and pressure releases with the objective of obtaining the desired result in three presses.

Evolution option: pressing is adapted according to the volume in the belon.

Automatic sulfite doser Optimal (with flowmeter) Ingas Evolution Connected press

The automatic sulfite doser controlled by the operation of the press offers the winemaker multiple options for the continuous dosing of sulfite into the must. It also gives the choice of solution dosages for the cuvée (vat) and sizes, and flow regulated by the juice flow in the case of the Optimal program.
• The Touch Press screen displays the remaining volumes to be run off
• Slaving the Sulfite doser to the Smart Press PLC neutralises the pump during delays, power outages, or unforeseen stoppages
• PVC bin, peristaltic dosing pump

• The electromagnetic flow meter measures the juice flow and the Smart Press PLC automatically controls the selection of the belon compartments:
• Regulation of the pressing cycle according to the juice runoff
• Automatic selection of additional stages at the end of the pressing
• Calculation of the number of rotations according to the run-off volume
• Obtaining the desired result with a minimum additional presses

This system allows an optimised pulse injection of neutral gas under the drainage grids during pressing. It ensures the inerting of the juice coming out of the press. See detailed page at the end of this chapter.

Depending on the volume measured in the belon's cuvée compartment, the Smart Press PLC adapts and regulates the pressing.

Optional extra. Find out more about the connected wine press. 

Technical features

MODELS	SPC 4000	SPC 12000
Type of cage	Closed cage with FAST PRESS drainage grids
Tank capacity (hl)	80	240
Maximum operating pressure	1.8 bars
Minimum quantity	0 kg
Feed-in	2 independent, power-operated, watertight doors, dimensions: 600x600 mm	2 independent, power-operated, watertight doors, dimensions: 600x800 mm
Automatic washing cycle	o
Washing the press	/
Automatic, high-pressure washing	o	/
Membrane	High-density polyester frame coated with FDA/EEC 1227-certified food-grade polyurethane, fastened by a clamping mechanism
Inspection manhole	Enables access to the central part of the membrane on the air side
Pomace removal	Guiding mechanisms on the interior make it possible remove the pomace - adaptable to 1 door or 2 doors
Juice run-off	Closed juice tank
Vacuum pump	●
Built-in compressor	o
Sulphide dosing valve	o
Touch Press colour touchscreen console	●
PLC	Programmable with CIVC programs included

● As standard o Available as an option / Not available

SPC 4000 - 12000 CLOSED CAGE
MODELS	SPC 4000	SPC 6000	SPC 8000	SPC 12000
B	2.1	2.4	2.4	3
C	2.4	2.6	2.6	3
D	2.3	2.7	2.7	3.4
E	0.6	0.6	0.6	0.8
F	4.7	4.9	6.4	6.3
Number of doors	2	2	2	2
Weight (kg)	2,800	3,600	4,300	8,200
Vat volume (hl)	80	110	150	240
Whole grape capacity (kg)	4,000	6,000	8,000	12,000
Base power (kW)	6.2	11.1	11.1	24
Power with built-in compressor (kW)	14.25	26.1	26.1	N/A

 

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